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| Practices that have proved their worth
in the automobile industry for years are now making their way
into the spare parts storerooms and service centers: |
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| Hänel Rotomat carousels and Hänel Lean-Lifts |
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| System redesign proves successful! 2
vertical carousels - Hänel Rotomats - and the Hänel control software have
improved parts storage substantially: |
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75% more space |
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Better overview of
inventory |
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Time spent at the
distribution point slashed |
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Improved cost structure |
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| The situation |
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| Direct reception of cars,
computer diagnostics and workplace redesign have already improved
returns in the service center. In the storeroom and distribution
point for spare parts, however, in many ways nothing decisive
has happened since the introduction of microfilming- And yet,
this is an area with huge cost savings and improved systems
potential: |
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| Space can be saved |
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| In this example, a storeroom
with a floor area of about 30 m2 was needed previously. With
the Hänel Rotomat the same number of parts can be housed on
about 6.6 m2. |
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| Time can be saved |
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| The required spare parts
and hardware can be assembled in advance by means of pre-picking
when the cars are received. Non-productive delay times are avoided
at the output point. |
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| Personnel can be saved |
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| In our example one member
of staff could be taken off storeroom duties and put into production,
so improving cost efficiency. |
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| Parts management can be
optimized |
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| The modern Hänel microprocessor
control units can communicate with in-house data processing
installations or be operated as an independent inventory management
system. Awareness of the inventory situation is assured at all
times, unexpected parts shortages are ruled out and in-process
inventory can be reduced. |
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| Quality of working conditions |
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| The Hänel Rotomat eliminates bending
and ladder climbing. The parts are brought to the right ergonomic height.
This results in improved motivation, lower absentee rates and consequently
better performance. |
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| Adaptability |
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| The layout and mechanics of the Rotomat
can be adapted to individual requirement profiles. Bulky parts are accommodated
on shelves with variable compartment divisions, small parts are stored in
containers that also serve as transport bins. |
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